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Single Shaft Plow Blade Mixer

The plow mixer consists of four parts: a circular cylinder, a transmission mechanism, a plow, and a flying knife; when working, the plow makes a circular motion, and the material is diverted into two directions by the plow blade to form a bidirectional material flow, which interacts with both sides. The materials diverted by the side plows cross each other to form convection.

Advantages

Volume 0.1-15m³

When the materials flow through the high-speed flying knife, they are sheared and thrown by the high-speed flying knife blades, thereby achieving uniform mixing in a short time. This machine has high mixing precision and does not cause segregation during mixing. It can deagglomerate and break up materials that are easy to agglomerate especially.

 

Working Principle

The LDH-coulter mixer is driven by the drive wheel reducer to move the coulter assembly shaft. On the one hand, the material is turbulent in radial and circumferential directions along the circumference of the cylinder, and at the same time, the material is thrown out in the normal direction on both sides of the coulter. On the other hand, when the thrown materials pass through the flying knife group, they are sheared and stirred by the high-speed rotating flying knives and strongly scattered. Under the combined action of the plow and the flying knives, the materials are constantly changing, spreading, and solidifying into lumps. Materials (powder and powder), solid-slurry (powder and glue liquid) or materials with large density differences can also be mixed.

 

Technological Process

The plow mixer consists of four parts: a circular cylinder, a transmission mechanism, a plow, and a flying knife; when working, the plow makes a circular motion, and the material is diverted into two directions by the plow blade to form a bidirectional material flow, which interacts with both sides. The materials diverted by the side plows cross each other to form convection. When the materials flow through the high-speed flying knife, they are sheared and thrown by the high-speed flying knife blades, thereby achieving uniform mixing in a short time. This machine has high mixing precision and does not cause segregation during mixing. It can deagglomerate and break up materials that are easy to agglomerate especially.

After adding a jacket (made according to pressure vessel standards) to this model, it can be made into a plow-type mixing dryer that completes the three processes of reaction, drying and mixing in one step. It can replace traditional processes in powder production in chemical and other industries. Product quality and output can be greatly improved.

Applicable Materials

Single Shaft plow blade mixer are widely used for drying and mixing dry powder mortar, chemicals, pesticides, detergents, pigment foods, MSG, milk powder, salt, feed, chemicals, ceramics, plastics, rubber additives and other powders.

Parameter

Model Total volume(M³) Load factor Motor Power(KW) Dimensions (mm) Weight(kg)
Maximum diameter × Height
LDH-0.1 0.1 0.4-0.6 3 1270×865×850 430
LDH-0.3 3 0.4-0.6 4 2070×1050×1150 950
LDH-0.5 0.5 0.4-0.6 5.5 2180×1200×1300 1100
LDH-1 1 0.4-0.6 11 2830×1620×1550 1800
LDH-2 2 0.4-0.6 18.5 3420×1810×1758 2520
LDH-3 3 0.4-0.6 18.5 3420×2045×1983 3200
LDH-4 4 0.4-0.6 22 4200×2140×2123 4836
LDH-6 6 0.4-0.6 30 4680×2290×2448 8775
LDH-8 8 0.4-0.6 45 5560×2390×2608 9360
LDH-10 10 0.4-0.6 55 5140×2390×2850 9750
LDH-12 12 0.4-0.6 55 5720×3110×2960 10660
LDH-15 15 0.4-0.6 75 5920×3280×3140 11050

The main structure of the equipment

1.Driving advantage

The standard product uses a gear reducer for direct drive, with large torque, high reliability and low noise. Large equipment uses gear reducers and belt drives to protect transmission components in the event of unexpected situations.

2.Flying knife effect

The flying knives evenly distributed in the cylinder not only disperse the material axially during high-speed operation, but also drive the material to flow circumferentially along the circular body. The flying knives in the middle play a role in assisting mixing and dispersing and depolymerizing agglomerated materials.

3. Atomizing nozzle

An atomizing nozzle can be added above the flying knife to achieve liquid addition and mixing. Since the material at this position has a smaller density under shearing by the flying knife, the atomized liquid material is more likely to enter and mix with the powder.

4.Cooling and heating

A jacket can be added to the outside of the barrel, and the silo can be cooled or heated by injecting hot and cold media into the jacket; industrial water is generally pumped in for cooling, and steam heating or electric heating can be introduced to heat the heat transfer oil.

5. Discharging form

The discharge form is generally a pneumatic flap valve. The arc valve is tightly embedded in the cylinder and flush with the inner wall of the cylinder. There is no material accumulation or mixing dead angle. The reliable edge seal ensures no leakage during frequent switching.

6.Spindle seal

Using a new type of balanced combined air seal and packing seal, when mixing ultra-fine powder, this sealing form can increase the air tightness and effectively block the flow of air powder inside and outside the cylinder.

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